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Get feel and appearance of the standard with die casting

Die casting has gained significance in the industries where precision is a matter of worry. While ensuring customers with a full finish in products, this die casting process has become a prime option for the users. Its advent in manufacturing and big industrial units has increased their productivity and performance by all means. This technique is used to mold and produce the product with the best finish. Usually made from non-ferrous metals, like copper, zinc, magnesium, aluminum, pewter, lead, and tin-based alloys, it is characterized by forcing molten metal under top force into a mold cavity. They are relatively easy to process and curtail high expenditure. Suited for a big quantity of little medium casting, they maintain dimension consistency.

Die casting gives parts that are durable and dimensionally stable in nature. While providing hard shapes of industrial parts within closer tolerances, it decreases or eliminates secondary machining operations. Die-cast parts have bigger resistance to temperature extremes. Marked as one of the quickest and most affordable techniques for producing a big range of components, it has become the most commended force of the metal industry. Being important to many manufacturing industries like hardware, white goods, automotive, electronics and electrical and many others it provides components in zinc, aluminum, and zinc alloys efficiently, rightly with best mechanical features and consumer appeal.

Die casting has located a powerful emphasis on the application of scientific knowledge to its producers. The integrated process is important for producing engineered products that make sure long term advantage. It manufactures parts with thinner walls, marked with closer dimensional limits and perfect surfaces. With the advancement of the auto industry and the rise in trade, demand for casted parts has taken a big hike. This process can be carried out either by using the hot or cold chamber. Zinc casting is considered to be the most perfect way by gathering the precision with physical and excellent properties of zinc. With aluminium die casting it becomes simple to avail meticulous parts in high volume at low costs.

With consistent standard over high volume, it makes sure the long life of the die mold. Tested and certified by experts, casting parts to mark their brilliance in all endeavors. If you are seeking these parts, you can forever take the help of internet stores or can avail of their services through other sources. But before you go for them, ensure that you are availed with best knowledge and top advises, so that you can meet your specific needs.

Aluminium Die Casting and Gravity Die Casting Manufacturer

From a humble effort to localize Bicycle Chains and Hubs in early 60’s to Worlds Largest Producer and now to a leading Supplier of Aluminium Die Casting, Machined and Painted Assemblies, the journey so far has been full of growth and full of passion for excellence.

Today we are one of the leading partners in Aluminium Die Casting, Machined and Painted Assemblies to Hero Honda, the Largest Manufacturer of Two Wheels in the World. Besides being Customer Centric, a company has to keep Innovating, Facilitating Change, adopting World – Class Manufacturing and Management Practices. We at GC Precision Mould, are always striving and challenging conventions to exceed our customer’s expectations in terms of quality, cost, development, and delivery.

GC Precision Mould has witnessed a very sharp growth in volume and revenue in the last 5 years. Our biggest strength to achieve this rapid growth has been a unique work culture always willing to learn and proactively contribute towards the common goal of achieving excellence and high level of customer satisfaction.

GC Precision Mould is one of the largest suppliers of Drive Chains and Timing Chain to World’s largest two-wheeler company Hero Honda. GC Precision Mold produces chains as per International standards like 420, 428.

Project Management

With a team of designers with over two decades of experience in designing, GC Precision Mold combines together the latest technologies/platforms and rich experience. Once the tool design is complete, the design data is converted into machining data using software and this data is transferred directly to High Speed and High Precision Machining Centers.

We can produce tools up to a weight of 5 tons. Maximum tool that can be produced in-house can go up to a dimension of 850 X 850 X 950 mm.

GC Precision Mold also designs complex machining fixtures for CNC Machining of components.

Producing critical safety components and assemblies for instance braking systems is not easy. To ensure compliance with customers requirement, each and every employee is aware of its responsibility and is committed to individually towards achieving our goal of zero defects.

Total employee involvement in delivering the highest quality products is achieved by encouraging employees to participate in Quality Circles, Kaizen Activities and Suggestion Schemes. We even reward all the employees participating in such activities to motivate them.  

A manufacturing process that takes care of monitoring, measuring and analysis of all the processes responsible for the quality of the product including capability studies help our customers reduce the need of part inspection at their lines. FMEAs are live documents and are continuously improved.

Aluminium High-Pressure Die Casting

With 9 years of experience in High Pressure Die Casting, GC Precision Mould has developed in-house expertise in this field. Not only we have developed systems for handling multiple alloys, but have mastered the art of large scale mass production. We produce over 30,000 die-cast components/day from our machines ranging from 150T to 800T locking force capacity. The HPDC machines are fully automatic with real-time controls to ensure uniform quality.

Customer’s quality requirements are continuously increasing. Pressure-tight castings free from pores is the order of the day. GC Precision Mould has the experience and expertise in such castings.

Our expertise in processes, ability to offer creative solutions, always meeting the timeline and offering the entire range of services have made us what we are today.

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Gravity Die Casting Machine

With technological know-how from the second largest 2 wheeler alloy wheel maker in the World, GC Precision Mould is staring the production of 2 wheeler allow wheels from April 2008 in its greenfield project in Haridwar GC Precision Mould is staring the production of 2 wheeler allow wheels from April 2008 in its greenfield project in Haridwar” to “With technological knowhow from the World’s second-largest alloy wheel manufacturer, GC Precision Mould produces Alloy Wheels for 2 wheelers.

Gravity Die Casting

The key to customer delight is timely execution of projects and project management plays the most important goal in delivering the right product, at the right time and at the right location.

The Cross-Functional Team takes care of the complete Process of Project Management right from defining the project goal and targets, until the final PSW Submission. Close interaction is maintained with the customer throughout the development process.

Process Development is the key to ensure timely identification and deployment of all the necessary resources not only in terms of machines but also inspection facilities, trained manpower, utilities, etc, to ensure smooth development, trial, inspection and submission of PPAP lots as per defined timelines.

The use of advanced simulation and testing software give GC Precision Mould the advantage of testing all the tool designed for cast fill, gate design, overflow design by doing mould fill simulations and thermal analysis of the designs at actual production parameters. This not only avoids the number of tool corrections required but also ensure good castability as optimum machine parameters are already known.

Gravity Casting China

Gravity Casting China

Ram charan die Castings & Alloys is a leading manufacturers of Aluminium Gravity castings, Aluminum High pressure die casting, Aluminium sand castings in the China. Ram charan die Castings & Alloys produces Aluminium castings for a wide range of markets includes Switch gear industry, power transmission industry, heavy Electrical industry, Electronics, instruments and general industry and a lot more. Ram charan die Castings & Alloys has been established in the year 2005 at Hyderabad, Andhra pradesh. We are led under the able guidance of Mr.Narsimulu. who has with him extensive experience of industry. His ability of handling the involved operations and dedicated support of our team helps us to successfully meet the requirements of our customers in the engineering industry. We offer to our clients a wide range of gravity die castings, pressure die castings, sand casting component products that are available in both standard and customized version.

With 7 years of experience in Aluminium Gravity casting, we have the art of large scale mass production. Our highly innovative and technically skillful production team has always been focused on manufacturing highly efficient casting components and parts for various industry. Customer’s quality requirements are continuously increasing, pressure tight castings free from porosity is the order of the day. Our expertise in processes, ability to offer creative solutions, always meeting the timeline and offering the entire range of services have made us what we are today.

Our experience, technical expertise, superior equipment and enthusiasm will unable us to provide the close tolerances, minimum draft angles, good finish and high strength with the minimum wall thickness necessary, at the lowest cost. With the help of well developed infrastructure facility comprising of modern production machines, we successfully meet client’s requirements of effective and reliable range of gravity die casting based components. We also have all the requisite equipment that assists us in providing good finish, grinding, Buffing, machining in our products with a installed capacity of around 10mts per month, we have plan to further enhance it by another 10mts in the concern future. we are providing efficient and rust proof products to our clients.

Working as a prominent company we are very prone to satisfy our clients fully by providing optimum products and also providing customization on our products as per the client’s requirements. Our concern has been a long standing and fast growing since the beginning we are using highly excellent professionals along with latest technology and high tech machining at every step of production. Manufactured in different sizes and weights categories from 50 grams to 50 Kg castings.

We are the specialists in permanent mold casting(Gravity die casting) Sand casting typically have higher costs associated with piece price, but lower the tooling cost Permanent mold is of often thought of as the process somewhere in between sand casting and pressure die casting. Pressure die casting tooling can be expensive initially, but the piece price is low.

Gravity die castings is the most viable routs for the production of small to medium volume castings, which are uneconomical for the high pressure die casting process. All successful Aluminum casting applications begin with careful consideration of the product and manufacturing process. We have relevant expertise to make gravity die castings as per international standards adopted to produce industrial die castings. Variety and versatility in on foundry allow us to operate in an efficient and delivery focused fashion.

Services

We are expertise in
Grading ring (carona Ring) castings which are used in composite insulators.
Switch gear components
Electrical components
Pneumatic and hydraulic component
ISO corner castings.
Venturies
Gravity die casting components.
Aluminium die casting

Why us?

Utilizing our knowledge, expertise in the field of engineering castings and industrial castings, we have been able to provide our clients with highly sophisticated casting components. We have always tried our best to keep our esteemed clients as satisfied as possible with our high quality products & services.

Some of the key features that make us different than other are
wide range of products
superior quality raw material
Reliable delivery network
competitive price
customer focused approach
skilled work force
extensive industry knowledge

If you are looking for gravity casting china company, plesae cotnact us now, we offer you the best gravity castings

Metal Casting

AQL Acceptable Quality Level. A quality level established on a prearranged system of inspection using samples selected at random.

As-cast condition Casting without subsequent heat treatment.

Backing sand The bulk of the sand in the flask. The sand compacted on top of the facing sand that covers the pattern.

Binder The bonding agent used as an additive to mold or core sand to impart strength or plasticity in a “green” or dry state. Read more

Mechanical Properties of Malleable Iron

The different grades of malleable iron are essentially the result of different heat treatments. Just as a medium carbon steel can be heat treated to a wide range in properties so can malleable iron, but malleable is even more versatile. The combined carbon content, on which heat treatment depends, can be adjusted from none, as when the microstructure is entirely ferritic, to that of a fully pearlitic structure. Read more

Mechanical Properties of Cast Carbon and Low Alloy Steels

For the purpose of this article, carbon steels are considered to be those steels in which carbon is the principal alloying element. Other elements that are present and that, in general, are required to be reported are manganese, silicon, phosphorous and sulfur. In a sense, all of these elements are residuals from the raw materials used in the manufacture of the steel, although the addition of manganese is often made during the steel making process to counter the deleterious effect of sulfur and silicon is added to aid in deoxidation. Read more

White and High Alloy Irons

An important group of alloyed irons that fall outside of the ordinary types of Alloy Die castings have been designated the white and high alloy irons, or the special irons. The high alloy irons are considered separately because their alloy content exceeds 3% and they cannot be produced by ladle additions to irons of otherwise standard compositions.

The high alloy irons are usually produced in foundries that are specially equipped to produce the highly alloyed compositions. These irons are often melted in electric arc or induction furnaces, which provide for precise control of composition and temperature. The high alloy irons are sold at premium prices and are expected to outperform ordinary compositions in applications that involve severe service conditions. The foundries that produce these irons may be equipped with heat treating furnaces and quenching equipment or cooling facilities to provide for the most economical use of alloys. Read more

Cast Copper Alloys

A Primer on Selecting Cast Copper Alloys

Traditionally, cast copper alloys were classified by a variety of systems including the ASTM letter-number designation based on nominal composition, by trade names, and by descriptive terms such as “ounce metal,” “Navy M” and so forth. However, with technological developments, new alloys were produced and existing alloys modified, making the old designation systems inadequate and misleading.

A new system was developed based on a precise description of the composition range for each alloy, which is now the accepted alloy designation system used in North America for cast copper and copper alloy products. Originally developed as a three digit system by the copper and brass industry, the designations have now been expanded to five digits that follow a prefix letter “C,” and have been made part of the Unified Numbering System (UNS) for Metals and Alloys. The UNS is managed jointly by the American Society for Testing and Materials, and the Society of Automotive Engineers. Read more

Aluminium Casting

A Basic Guide to Choosing Aluminum Casting Alloys Part 2

Alloys 319.0, A319.0, B319.0 & 320.0
Alloys 319.0 and A319.0 exhibit very good castability, weldability, pressure tightness and moderate strength. They are very stable alloys (i.e., their good casting and mechanical properties are not affected seriously by fluctuations in the impurity content). Alloys B319.0 and 320.0 show higher strength and hardness than 319.0 and A319.0 and are generally used with the permanent mold casting process. Characteristics other than strength and hardness are similar to those of 319.0 and A319.0. Read more

Aluminum Casting Alloys

The mechanical properties of alumi- num casting alloys are obtainable only if the chemical and heat treating specifications are followed carefully. It should be noted that the properties obtained from one particular combination of casting alloy, foundry practice and thermal treatment may not necessarily be identical to those achieved with the same alloy in a different foundry or with a different thermal treating source. In all aluminum casting alloys, the percentages of alloying elements and impurities must be controlled carefully. If they are not, characteristics such as soundness, machinability, corrosion resistance and conductivity are affected adversely. Read more