GC mold is one of the leading Plastic Mold company who is especially working for worldwide auto industries and classic auto plastic parts Moulding companies. The tooling ranges are as below:
- Automotive Mold for inner trim:
Panel sets Mould
– air system Mould
– controlling system Mould
– other IMD Mould.
- Automotive Mould for exterior trim:
auto bumper Mould
– grille Mould
– shock absorber Mould
- Auto lighting system Mould
– front lamp Mould
– rear lamp Mould
GC Mould Co. QC controlling:
HYX Mould has a very strong managing and QC team, the team included totally more than 40 people. From the plastic parts 3D model to the Mould T1, we have very rigorous analysis, studying and quality controlling.
- 3D plastic design analyzing.
When we got the plastic 3D model from our customer, we will have a meeting with all the related officers to discuss about the 3D design shortcoming… to find if there is any place has the tooling problem. For example: de-Moulding angle, strength, plastic filling, deforming, thickness, texture…..after all these discussing, we will start to make a Mould-flow analyzing. If there is any questions or problems, we will contact to our customer.
- automotive Mould design technical meeting.
All our related officers will have the meeting for the Mould design, in this meeting, all the technical points will be mentioned out. Such like the Mould steel, Mould basic structure, plastic material and its’ MFI, customer’s special requirements, customer’s injection machine’s parameters, the components machining process…
- After the automotive Mould design ready, the Mould design QC department will start the inspection of the Mould design. * Mould structure inspection * Mould action and guiding system inspection * Mould injection system inspection * Mould cooling system inspection *Mould ejection system inspection * Mould easy damage area inspection……
- When we got the design approval from our customer, we will start the steel cutting, for the steel inspection, we use a good quality scan device to check if there is any crack or impurities. And the hardness measurer will tell us if the hardness is o.k. or even.
During the machining, we also do basic quality controlling, we need to check the steel hardness. We make two or 3 stages machining. 1st stage is rough machining, some time we make half precise machining. The final stage is precise high speed milling or machining. We always considered the steel deform when machining on it…
- After machining CMM & other dimension controlling.
After the machining processed, we have 2 sets of CMM, 1 projection measuring instruments for cavities / cores and other components dimension checking. If the dimension meets the tolerance, then we will take it to our assembling shop. Otherwise, we will do re-machining immediately.
- We have QC officers and project manager will control the quality points when the Mould assembling.
- Before the Mould T1, the Mould will be disassembled for QC, and GC Mould Co. has the T1 standard. If the Mould does not meet the standard. We can not make any Mould testing. GC Mould has more than 15 sets of different size of machine which are specially for Mould testing. Our operation team with rich experiences, this team’s task is to find the Moulds shortcoming and what should be improved. We make mass simulation after T1 improvements.
- All the data such like: Plastic Mold Making , Mould design, tooling drawings, various inspection records, Mould daily log, Mould testing report, Mould testing videos, Mould operation manual…we send to our customer during the Mould processing period…
GC Mould is determining to be one of the best automotive Mould suppliers in the world. Please kindly come to us for further checking, we are sure you will be satisfied.