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2, experienced in manufacturing 3, fast in delivery 4, low price
https://www.abceo.com/wp-content/uploads/2019/07/LOGO.jpg00adminhttps://www.abceo.com/wp-content/uploads/2019/07/LOGO.jpgadmin2019-09-30 21:57:572021-12-25 22:12:35Aluminum Casting Construction Metal Parts
Die-casting can be done using a cold
chamber or hot chamber process.
1. In a cold chamber process, the molten metal is ladled into the cold chamber for each shot. There is less time exposure of the melt to the plunger walls or the plunger. This is particularly useful for metals such as Aluminum, and Copper (and its alloys) that alloy easily with Iron at the higher temperatures.
2. In a hot chamber process, the pressure chamber is connected to the die cavity is immersed permanently in the molten metal. The inlet port of the pressurizing cylinder is uncovered as the plunger moves to the open (unpressurized) position. This allows a new charge of molten metal to fill the cavity and thus can fill the cavity faster than the cold chamber process. The hot chamber process is used for metals of low melting point and high fluidity such as tin, zinc, and lead that tend not to alloy easily with steel at their melt temperatures. die casting, aluminum die casting, aluminum casting, ADC-12 die casting, automotive die casting part, motorcycles spare part, aluminum pressure die casting
3. Die casting molds (called dies in the industry) tend to be expensive as they are made from hardened steel-also the cycle time for building these tend to belong. Also, the stronger and harder metals such as iron and steel cannot be die-cast
Aluminum die casting process introduction
Though the term die casting can refer to any kind of casting using a die such as gravity die casting or low pressure die casting, yet here die casting only refer to high pressure die casting. Aluminum die casting is a process of casting Aluminum alloy under pressure, can produce precision parts in high volume at low costs. There are two processes of aluminum die-casting namely hot chamber die casting and cold chamber die casting. Parison die casting introduced cold chamber die casting process from1980’s. Now the die casting machines which Parison die casting is applying are cold chamber die casting machines.
Illustration of cold chamber die casting
In a cold chamber die casting process, the molten aluminum alloy is ladled into the cold chamber for each shot. There is less time exposure of the melted alloy to the plunger walls or the plunger. This is particularly useful for aluminum alloy that alloys easily with Iron at the higher temperatures.
After the molten aluminum alloy is ladled into the cold chamber, the piston will inject it into the cavity of the die casting mold through three different pressure phrases. The pressured molten aluminum alloy gets in sequence through spure system, running system, and gate system into the cavity of the die casting mold.
The filled cavity with affection of cooling
system shapes the desired aluminum die casting products. Then the moving die
moves away from the fix die, while the ejectors push out the casting.
Advantage of aluminum die casting process
A.high volume but low cost Compared with
aluminum sand casting and gravity casting, aluminum die casting can produce
precision parts in high volume at low costs.
B.good surface finish and good dimensional accuracy Aluminum die casting generally has good surface finish and good dimensional accuracy. For many parts, post-machining can be totally eliminated, or very light machining may be required to bring dimensions to size.
The disadvantage of aluminum die casting process
A.high cost of die casting mold The cost of tooling of die casting is much more expensive than those of sand casting, gravity casting, and investment casting.
B.high porosity Though the porosity of die casting can be adjusted by using much higher pressure with a much larger and heavier mold, the porosity can not be avoided and is much more than that is of low-pressure casting and gravity casting. Furthermore, porosity leads die casting parts to be not suitable for heat treatment. Thus the consistency can not be compared with gravity castings.
FAQ’s of aluminum die casting process
what is aluminum die casting process?
what is the cold chamber die casting
what is the difference between cold chamber
and hot chamber die casting process?
What is the application of die casting process?
what kinds of metal can be applied in die
why is the cold chamber die casting process preferable for aluminum casting rather than hot chamber die casting process?
what is the application of die casting
what kinds of post-treatments can be available for aluminum die casting products?
what is the difference between aluminum high-pressure die casting and low pressure die casting?
what is gravity die casting? Is it the same
as high pressure die casting process?
The different grades of malleable iron are essentially the result of different heat treatments. Just as a medium carbon steel can be heat treated to a wide range in properties so can malleable iron, but malleable is even more versatile. The combined carbon content, on which heat treatment depends, can be adjusted from none, as when the microstructure is entirely ferritic, to that of a fully pearlitic structure. Read more
https://www.abceo.com/wp-content/uploads/2019/07/LOGO.jpg00adminhttps://www.abceo.com/wp-content/uploads/2019/07/LOGO.jpgadmin2018-05-05 21:54:202021-12-25 22:13:20Mechanical Properties of Malleable Iron
For the purpose of this article, carbon steels are considered to be those steels in which carbon is the principal alloying element. Other elements that are present and that, in general, are required to be reported are manganese, silicon, phosphorous and sulfur. In a sense, all of these elements are residuals from the raw materials used in the manufacture of the steel, although the addition of manganese is often made during the steel making process to counter the deleterious effect of sulfur and silicon is added to aid in deoxidation. Read more
Traditionally, cast copper alloys were classified by a variety of systems including the ASTM letter-number designation based on nominal composition, by trade names, and by descriptive terms such as “ounce metal,” “Navy M” and so forth. However, with technological developments, new alloys were produced and existing alloys modified, making the old designation systems inadequate and misleading.
A new system was developed based on a precise description of the composition range for each alloy, which is now the accepted alloy designation system used in North America for cast copper and copper alloy products. Originally developed as a three digit system by the copper and brass industry, the designations have now been expanded to five digits that follow a prefix letter “C,” and have been made part of the Unified Numbering System (UNS) for Metals and Alloys. The UNS is managed jointly by the American Society for Testing and Materials, and the Society of Automotive Engineers. Read more
Alloys 319.0, A319.0, B319.0 & 320.0
Alloys 319.0 and A319.0 exhibit very good castability, weldability, pressure tightness and moderate strength. They are very stable alloys (i.e., their good casting and mechanical properties are not affected seriously by fluctuations in the impurity content). Alloys B319.0 and 320.0 show higher strength and hardness than 319.0 and A319.0 and are generally used with the permanent mold casting process. Characteristics other than strength and hardness are similar to those of 319.0 and A319.0. Read more
Compacted graphite iron is a fairly recent addition to the family of commercially produced aluminum casting irons. Its characteristics are intermediate to those of the gray and ductile irons. As in gray iron, the graphite in CG iron is in the form of interconnected flakes. This facilitates the production of sound castings, especially those of complex shape or with intricately cored passages. However, the relatively short span and blunted edges of CG graphite provides improved strength, some ductility, and a better machined finish than gray iron. Read more
https://www.abceo.com/wp-content/uploads/2019/07/LOGO.jpg00adminhttps://www.abceo.com/wp-content/uploads/2019/07/LOGO.jpgadmin2014-05-05 21:56:072021-12-25 22:15:17Mechanical Properties of Compacted Graphite Iron
Ductile iron is characterized by having all of its graphite occur in microscopic spheroids. Although this graphite constitutes about 10% by volume of ductile iron, its compact spherical shape minimizes the effect on mechanical properties. The graphite in commercially produced ductile iron is not always in perfect spheres. It can occur in a somewhat irregular form, but if it is still chunky as Type II in ASTM Standard A247, the properties of the iron will be similar to cast iron with spheroidal graphite. Of course, further degradation can influence mechanical properties. The shape of the graphite is established when the metal solidifies, and it cannot be changed in any way except by remelting the metal. Read more
Microscopically, all gray irons contain flake graphite dispersed in a silicon-iron matrix. How much graphite is present, the length of the flakes and how they are distributed in the matrix directly influence the properties of the iron.
The basic strength and hardness of the iron is provided by the metallic matrix in which the graphite occurs. The properties of the metallic matrix can range from those of a soft, low carbon steel to those of hardened, high carbon steel. The matrix can be entirely ferrite for maximum machinability but the iron will have reduced wear resistance and strength. An entirely pearlitic matrix is characteristic of high strength gray irons, and many castings are produced with a matrix microstructure of both ferrite and pearlite to obtain intermediate hardness and strength. Alloy additions and/or heat treatment can be used to produce gray iron with very fine pearlite or with an acicular matrix structure.Read more