Aluminium Die Casting and Gravity Die Casting Manufacturer
From a humble effort to localize Bicycle Chains and Hubs in early 60’s to Worlds Largest Producer and now to a leading Supplier of Aluminium Die Casting, Machined and Painted Assemblies, the journey so far has been full of growth and full of passion for excellence.
Today we are one of the leading partners in Aluminium Die Casting, Machined and Painted Assemblies to Hero Honda, the Largest Manufacturer of Two Wheels in the World. Besides being Customer Centric, a company has to keep Innovating, Facilitating Change, adopting World – Class Manufacturing and Management Practices. We at GC Precision Mould, are always striving and challenging conventions to exceed our customer’s expectations in terms of quality, cost, development, and delivery.
GC Precision Mould has witnessed a very sharp growth in volume and revenue in the last 5 years. Our biggest strength to achieve this rapid growth has been a unique work culture always willing to learn and proactively contribute towards the common goal of achieving excellence and high level of customer satisfaction.
GC Precision Mould is one of the largest suppliers of Drive Chains and Timing Chain to World’s largest two-wheeler company Hero Honda. GC Precision Mold produces chains as per International standards like 420, 428.
With a team of designers with over two decades of experience in designing, GC Precision Mold combines together the latest technologies/platforms and rich experience. Once the tool design is complete, the design data is converted into machining data using software and this data is transferred directly to High Speed and High Precision Machining Centers.
We can produce tools up to a weight of 5 tons. Maximum tool that can be produced in-house can go up to a dimension of 850 X 850 X 950 mm.
GC Precision Mold also designs complex machining fixtures for CNC Machining of components.
Producing critical safety components and assemblies for instance braking systems is not easy. To ensure compliance with customers requirement, each and every employee is aware of its responsibility and is committed to individually towards achieving our goal of zero defects.
Total employee involvement in delivering the highest quality products is achieved by encouraging employees to participate in Quality Circles, Kaizen Activities and Suggestion Schemes. We even reward all the employees participating in such activities to motivate them.
A manufacturing process that takes care of monitoring, measuring and analysis of all the processes responsible for the quality of the product including capability studies help our customers reduce the need of part inspection at their lines. FMEAs are live documents and are continuously improved.
Aluminium High-Pressure Die Casting
With 9 years of experience in High Pressure Die Casting, GC Precision Mould has developed in-house expertise in this field. Not only we have developed systems for handling multiple alloys, but have mastered the art of large scale mass production. We produce over 30,000 die-cast components/day from our machines ranging from 150T to 800T locking force capacity. The HPDC machines are fully automatic with real-time controls to ensure uniform quality.
Customer’s quality requirements are continuously increasing. Pressure-tight castings free from pores is the order of the day. GC Precision Mould has the experience and expertise in such castings.
Our expertise in processes, ability to offer creative solutions, always meeting the timeline and offering the entire range of services have made us what we are today.
Gravity Die Casting Machine
With technological know-how from the second largest 2 wheeler alloy wheel maker in the World, GC Precision Mould is staring the production of 2 wheeler allow wheels from April 2008 in its greenfield project in Haridwar GC Precision Mould is staring the production of 2 wheeler allow wheels from April 2008 in its greenfield project in Haridwar” to “With technological knowhow from the World’s second-largest alloy wheel manufacturer, GC Precision Mould produces Alloy Wheels for 2 wheelers.
Gravity Die Casting
The key to customer delight is timely execution of projects and project management plays the most important goal in delivering the right product, at the right time and at the right location.
The Cross-Functional Team takes care of the complete Process of Project Management right from defining the project goal and targets, until the final PSW Submission. Close interaction is maintained with the customer throughout the development process.
Process Development is the key to ensure timely identification and deployment of all the necessary resources not only in terms of machines but also inspection facilities, trained manpower, utilities, etc, to ensure smooth development, trial, inspection and submission of PPAP lots as per defined timelines.
The use of advanced simulation and testing software give GC Precision Mould the advantage of testing all the tool designed for cast fill, gate design, overflow design by doing mould fill simulations and thermal analysis of the designs at actual production parameters. This not only avoids the number of tool corrections required but also ensure good castability as optimum machine parameters are already known.